Φ1000mm giant oil pipe processing lathe has been upgraded! Solving the industry problem of thick-walled welding groove accuracy

For the industry pain point of thick-walled welding groove accuracy, this upgrade has achieved a dual improvement in processing accuracy and efficiency through core technology breakthroughs and process optimization. The following are the specific upgrade contents and solutions:

1. Core upgrade technology: Solving the problem of thick-walled welding groove accuracy

High-precision spindle system
Dynamic balancing technology: Using high-precision dynamic balancing correction, the spindle radial runout is ≤0.01mm, ensuring that the groove angle deviation is ≤±0.5° when processing thick-walled pipes (wall thickness ≥50mm).
Rigidity enhancement design: The spindle box adopts an integrated casting structure, and the vibration resistance is improved by 30%, avoiding vibration deformation in thick-walled pipe processing.
Intelligent groove processing module
Three-dimensional profiling: integrated laser ranging and closed-loop feedback system, real-time correction of tool path, groove surface roughness Ra≤3.2μm.
Multi-axis linkage control: supports X/Y/Z/C four-axis linkage, can process V-shaped, U-shaped, double V-shaped and other complex grooves, angle range 0°-60°.
Special clamp for thick-walled pipes
Hydraulic self-centering chuck: intelligent adjustment of clamping force, suitable for Φ800-Φ1200mm pipe diameter, eccentricity error ≤0.05mm.
Auxiliary support device: For long pipe (≥12m) processing, add floating support to reduce the influence of deflection.

Φ1000mm Oil Pipe Processing Lathe Machine

2. Comparison of solutions to industry problems

3. Upgrade value and industry impact

Precision improvement: groove accuracy reaches the international API 5L standard, reducing welding defect rate by more than 90%.
Cost reduction: processing efficiency increased by 60%, and energy consumption per piece reduced by 25%.
Application expansion: can cover high-strength steel pipe processing such as X80 and X100, meeting high-end needs such as deep-sea oil and gas and polar engineering.

4. User case verification

After a large pipeline company applied the upgraded lathe:
Processing accuracy: groove angle deviation decreased from ±1.8° to ±0.3°;
Welding pass rate: increased from 82% to 98%;
Unit cost: reduced by 15%, annual cost savings of more than 5 million yuan.